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WHY
The standard method for evaluating anti-wear of hydraulic fluids in a vane pump, is by the 100 hour ASTM or 250 hour ISO method, using a real Conestoga-built vane pump. This method takes a long time to run, and requires a lot of fluid. This makes it difficult to use the method for development or research.
WHY
The steering system of cars is based on a rack and pinion system. Over time, the metal on these gears wears out, resulting in a loose fitting. Some other applications also make use of a rack and pinion system to translate a rotary drive motion into a linear displacement. The wear and tear of such systems occurs through a roll-slip mechanism. Therefore a tribological method needs to be developed to simulate such roll-slip contacts and their failure mechanisms.
WHY
In reality, due to a misalignment, vibrations or other reasons high speed pump rotors can come in contact with the stator, leading to a catastrophic failure. This failure is a result of severe shearing of the contacting surfaces. However, the existing ASTM Galling method (G 196), is performed at very high pressures and very low speeds, and does not simulate the “actual” conditions met at high speeds.
WHY
One issue in the pharmaceutical industry, is the abrasion of processing components for pressing the powders. The intensity of the abrasion phenomena strongly depends on the composition and size of the processed powders. Up to date there is no fixed procedure on how to evaluate such abrasion phenomena, in conditions that simulate the realistic process.
WHY
In an industrial forming operation, the friction between tool and workpiece, or workpiece and die, determines the quality and efficiency of forming. Too high friction can cause wrinkles or tears, resulting in scrap. Forming lubricants appear to be sensitive to temperature, so the optimal forming conditions may vary with increasing temperature, as the machines warm up.